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Case Study






COSMOS Customer Successes
COSMOS Customer Successes


COSMOSM helps optimize suspended mass transit system

Company
Intermountain Design, Inc. -
Aerobus
Industry
Automotive / Transportation
Location
U.S.A.
Product Used
COSMOSM
Type of Analysis
Linear Static, Thermal, Optimization
More Details


The vehicles, suspended below the guideway, have traction wheels powered by electric motors that propel the vehicles at a design speed of 50 miles per hour.

The Challenge
Intermountain Designs, Inc. (IDI), designs and manufactures fiberglass simulator domes, rail car interior and exterior panels, monorail light transit vehicles, people movers and chairs for the ski and amusement park industries.

The challenge was to create an efficient and smoothly running suspended mass transit system with a very high factor of safety that is within reasonable materials/manufacturing cost.


The Solution

Make an analysis model, include live load or passenger weight and perform linear static, thermal, buckling and fatigue analyses on it. Remodel the system with its overhead shroud attached and perform turbulent fluid analysis with FlowPlus to simulate its movement against wind resistance and adverse weather. And finally, create a third model to optimize the weight of the steel frame and fiberglass reinforced plastic sandwich components with OPTSTAR.

"The variety of different analyses completed proved the safety factors built into the design. And we found that optimizing the design for weight is invaluable for a system of this nature. Obviously, being a totally suspended transit system, a lighter design meeting all design factors is a better design."
Wayne Kennedy - Engineer


Summary and Metrics:

  • Optimization permitted savings of 14% of the steel frame weight, while still maintaining high safety criteria.
  • The capability to do several different types of analysis on one model saves us time and money in multiple model creation.

 

 


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