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Case Study






COSMOS Customer Successes
COSMOS Customer Successes


COSMOSM helps Milsco create safer vehicle seats

Company
Milsco Manufacturing Co.
Industry
Automotive / Transportation
Location
U.S.A
Product Used
COSMOSM
Type of Analysis
Linear Static
More Details


Composite seat shells may experience failure if the vehicle operator uses the seat armrest as a handle and pulls outwardly on it to gain access into the vehicle cab.

The Challenge
Milsco Manufacturing Co., Milwaukee, designs and manufactures custom seating and seat components. Their products include suspensions, swivels, isolators, standing supports, office chairs and saddle bags. Milsco's stated mission: To be a customer-driven, quality-focused, technology-oriented growth company that designs and manufactures seating products on a competitive and timely basis.

Recently, Milsco gave John S. Scott, design engineer for advanced products the task of designing a compression-molded thermoplastic seat shell for vehicles.


The Solution
Because composite seat shells can fail if the vehicle operator uses the seat armrest as a handle to gain access to the vehicle cab, Milsco set up a load case to analyze the effect of an operator pulling outwardly on the armrest, and the side-to-side armrest loading of a seated operator.

The first analysis showed that the design met the yield strength requirements, but also had localized hot spots at the armrest pivot that presented potential fatigue life concerns. As a result of the analysis, the engineers increased the material thickness and added larger radii at the critical area.

Summary and Metrics:

  • As a result of the analysis, the engineers increased the material thickness and added larger radii at the critical area.

"COSMOSM is important in reducing the time it takes to get the product the market and then assuring that when it get there, it will meet our performance, durability and cost targets."

John S. Scott - Design Engineer

 

 


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