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Case Study






COSMOS Customer Successes
COSMOS Customer Successes


COSMOS Speeds Design for Cleaner Oil Filter

Company
Fleetguard, Inc.
Industry
Automotive / Transportation
Location
U.S.A.
Product Used
COSMOSM™
Type of Analysis
Linear Static
More Details


In order to prevent leakage of fluids from the filter, engineers had to redesign the central hole in the cap of a Nelson steel oil filter used in a diesel powered truck.

The Challenge
Fleetguard®, Inc., with headquarters in Nashville, Tennessee, is the leading worldwide designer and manufacturer of filtration products and exhaust systems for heavy-duty, diesel-powered equipment. Fleetguard's comprehensive product line includes 6,000 filtration products, 5,000 exhaust products and 1,000 custom maintenance kits. These products are used in heavy-, medium- and light-duty trucks, industrial equipment for construction, mining, agriculture and marine applications, and power generation.

Nelson engineer Tao You needed to find a way to redesign the central hole in the cap of a Nelson steel oil filter used in a diesel powered truck, in order to prevent leakage of fluids from the filter. To prevent leakage, he needed to reduce the displacement of the center hole, so the rubber grommet that was part of the filter would not slip through the hole.

There were a number of ways to approach the task. He could increase the thickness of the material, to see what effect that would have on leakage. He could change the cross-section shape, to try to reduce the deflection. Or he could make a ring dent.

The Solution
With COSMOS, You was able to complete the analysis of a variety of solutions in several hours, testing the effects of 150 psi of liquid pressure, using the same boundary condition. Use of COSMOS saved days of analysis and model construction time.

"COSMOS helped me see that there were two viable solutions to choose from-doubling the thickness, or designing a ring dent. It was less costly to double the thickness of the material, so that was the solution I chose. This solution showed much less deformation than the original design."


Summary and Metrics:

  • Completed analysis in several hours instead of days.
  • Tested a variety of solutions of the effects of 150 psi of liquid pressure, using the same boundary condition.

 


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