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Case Study






COSMOS Customer Successes
COSMOS Customer Successes


COSMOS helps make ski lift chairs that soar safely

Company
Intermountain Design, Inc.
Industry
Automotive / Transportation
Location
U.S.A.
Product Used
COSMOSM
Type of Analysis
Linear Static
More Details


The "Quad" ski lift chair is made of fiberglass chop material and fabric reinforced by an interior fiberglass unidirectional rope support structure, with high density foam seat inserts.

The Challenge
Intermountain Designs, Inc. (IDI), designs and manufactures fiberglass simulator domes, rail car interior and exterior panels, monorail light transit vehicles, people movers and chairs for the ski and amusement park industries.

IDI needed to make sure that fiber reinforced plastic ski lift chairs prove to be strong, safe, functional, and as economical to produce as possible.

The Solution
They used analysis to learn how much the chair displaced under a 4 g dead and live (with passengers) load vertical force, to determine which areas needed to be reinforced, and in which areas the skin thickness could be decreased to reach an optimal design weight.

By locally reinforcing high stress areas identified through analysis, IDI lowered both stress and displacement. Moreover, the analysis helped the company improve the advanced version design itself, and deliver a light-weight, compact and safe design.

Summary and Metrics:

  • COSMOSM helped reduce both stress and displacement of the chair design
  • Decreased material in areas where it wasn't needed, thereby reducing weight and production costs
  • Analysis was completed in a matter of days

"This kind of analysis isn't possible with hand calculations alone. COSMOSM allowed us to model the complete chair assembly as opposed to just individual components. And its user-friendly graphical interface and powerful CAD translator let us create, analyze and view results in a matter of days."

Wayne Kennedy - Engineer

 

 


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