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Case Study






COSMOS Customer Successes
COSMOS Customer Successes


COSMOSWorks helps Tensys Medical shorten lifecycle and bring innovative blood pressure monitor to market first.

Company
Tensys Medical
Industry
Medical
Location
USA
Product Used
COSMOSWorks™
Type of Analysis
Linear Static
More Details


Tensys's design concept involves using an actuator to move a sensor over the patient's wrist. The sensor has to float within a rigid frame attached to a serpentine arm that is designed to flex.

The Challenge

Tensys® Medical, Inc. introduced the T-Line Tensymeter, the first continuous, non-invasive arterial blood pressure management system, in early 2003. The company was founded to develop a non-invasive blood pressure monitoring system that provides the continuous, real-time accuracy of direct, invasive arterial cannulation, which is used in less than 12 percent of surgeries, and as a replacement for traditional cuff-based NIBP monitors, which measure blood pressure intermittently every few minutes. Non-invasive continuous monitoring enables surgeons and physicians to respond quickly to significant and rapid changes in blood pressure during surgery.

Fast, effective product development was essential to the company's successful pursuit of this emerging $1 billion market. To come to the marketplace with an approved product first, Tensys needed to shorten its design cycle and avoid protracted prototyping.

The Solution
The company evaluated an assortment of analysis tools before selecting COSMOSWorks™ analysis software. Tensys Medical chose COSMOSWorks software because of its integration inside the SolidWorks® mechanical design system, which the company also utilizes, broad range of capabilities, and affordability. COSMOSWorks played a significant role in helping Tensys Medical bring the T-Line Tensymeter to market. "We needed the analysis results to pursue what ultimately became our final design, which had the effect of not only reducing our material costs but also shortening our manufacturing time and accelerating time-to-market," explains Senior Engineer, Russ Hempstead. "If we would have had to go back and forth through the use of prototypes, the process would have taken two to three times longer."

Summary and Metrics:

  • Shortened design cycle by 60 percent.
  • Reduced material costs and manufacturing time.
  • Optimized design for flexibility and reliability.
  • Innovated first product in new market space.

"Our product is on the market and has been received very well by the anesthesiologists and operating room personnel in large part because of the COSMOSWorks analysis results. We have found COSMOSWorks to be an invaluable tool for developing our products."

        Russ Hempstead, Senior Engineer




 


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