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Case Study






COSMOS Customer Successes
COSMOS Customer Successes


Lance Armstrong's competition bicycle designed with COSMOSDesignSTAR

Company
Trek Bicycles
Industry
Consumer
Location
U.S.A.
Product Used
COSMOSDesignSTAR™, COSMOSWorks™
Type of Analysis
Linear Static
More Details


The new frame's geometry was fixed by Armstrong's exact requirements - suited to fit his measurements

The Challenge
For the 2000 cycling season, including the punishing Tour de France, engineers and designers at Trek approached the design of the new bike as a fresh project. Armstrong's 1999 season had been completed on a titanium bike but as Trek is the industry leader in carbon fibre production, the decision was taken to produce a carbon fibre frame and fork set for the bike Armstrong would use for the Tour's time-trial stages.

The Solution
The design team turned to testing engineer Chris Jones for FEA on the frame using COSMOSDesignSTAR for the testing. As a result of the analysis, the team carried out a minor modification to strengthen the drive side rear dropout after a slight structural weakness was spotted. The creation of a limited edition frame and fork set for sale to the public was a necessity so that the race bike would be eligible for road racing.

Trek Bike had the United States Postal Service time trial bicycle ready for Armstrong in just seven months. This is the first time the company was able to complete this type of project in so little time.


Summary and Metrics:

  • Reduced turnaround time from 12-14 months to 7 months.


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